Free Press Brake Training Manual

Updated August 14, 2019

Growth Trends for Related Jobs

The New Operator’s Essential Guide to Press Brakes January 19th, 2016 Successfully bending materials using a press brake requires a detailed understanding of how your machine functions and your role in.

The main duty of a press brake operator is to run the press brake that bends sheet metal to create parts. The job also requires various setup and maintenance tasks as well as the ability to work with other tools, such as laser-cutting machines.

To learn the necessary skills, you'll usually complete an extensive brake press operator training program at the factory or machine shop that hires you. Not only will you need to learn how to use the machine, but you'll also need technical training in topics like math, machine programming and blueprint reading.

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  1. Education & Training Certificate Courses Precision Press Brake Certificate Precision Press Brake Certificate Master the principles of precision sheet metal bending with an understanding of the techniques, calculations, and equipment!
  2. Press brake training was hosted at JMT on April 14th and 15th, 2016. This FMA-sponsored certification class was taught by industry expert Steve Benson.

Job Description

Press brake bending falls into two basic categories with several compromise options. The first is the foundation for all press brake work and is called air bending. The second type is called bottom bending. A) Air Bending Air bending is defined as three points of contact with the part to form a straight line angle (Fig. 400-2000 FM Hydraulic Press Brake - Operation, Safety and Maintenance Manual (EM-446) Included is a copy of EP-205 Lubricants To download files, add to cart, check out - you will receive an email with the download link. 9.2 Adjustment of the y1 and y2 axes in the CNC press brake with Cybelec DNC unit 71 9.3 Adjustment of the y1 and y2 axes in the CNC press brake with Delem da 66 unit 72 9.4 Crowning system 73 CHAPTER 10 – THE HEALTH AND THE SAFETY OF THE OPERATOR 10.1 The specifications of the hydraulic lubricant used 74. Bystronic has long used dynamic crowning on the Xpert model range press brakes. This unique compensation system automatically adjusts the bow of the lower beam, during the bend. State-of-the-art dynamic crowning makes this correction in real time using the latest sensor technology.

Working as a press brake operator involves preparing and cutting the materials, setting up the machine's configuration for the job, loading and running the machine and planning how to organize the project with the help of blueprints.

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Basic Press Brake Training Guide

A press brake operator job description also involves a lot of problem solving to identify when the machine malfunctions, fix problematic settings, check materials for accuracy in size and shape and provide proper machine maintenance. Press brake operators may also help other machinists, multitask on projects and operate other tools, like laser cutters.

Education Requirements

Employers typically hire high school graduates and provide new workers with the necessary brake press operator training. Some companies also hire workers specifically for apprenticeships. In either case, new operators complete a long-term program consisting of hands-on press brake training and supplemental technical classes that teach subjects such as drafting, metalworking and machine programming.

Companies may prefer hiring those who already know how to read blueprints, can use drafting tools, understand computer numerically controlled machines and have some experience operating similar machinery. Although optional, you can pursue press brake training at a school that offers machinist technology programs.

Industry

Free Press Brake Training Manual

Most press brake operators work for machine shops or manufacturing firms that produce items such as packaging, tools, electronics, transportation equipment and other plastic and metal products. Workers can experience safety hazards when operating machinery and also face exposure to loud noise and high temperatures in a factory setting.

Press

Press brake operators may have to do some heavy lifting besides spending their shifts on their feet. Working hours for factories can run around the clock, meaning that overnight and weekend shifts and overtime are possible.

Years of Experience and Salary

Based on PayScale's salary data, the median press brake operator salary in August 2019 was $39,786 a year; half of the operators received less, and half received higher wages. The lowest-paid 10 percent of press brake operators made under $25,000, and the highest earners made above $62,000. Location has an impact on pay. PayScale mentions Cincinnati, Minneapolis and Denver as some of the cities with higher-than-average wages for this career.

Free Press Brake Training Manual Pdf

You can also expect some regular pay increases as you gain experience operating machinery. PayScale offers this projection showing the average hourly press brake operator pay based on years of experience.

  • Under one year: $13.38
  • One to four years: $14.99
  • Five to nine years: $16.93
  • 10 to 19 years: $18.02
  • 20 or more years: $19.53

Job Growth Trend

Since technology has reduced the need for factories to hire as many machine operators, the U.S. Bureau of Labor Statistics expects slow job growth for machinists such as press brake operators between 2016 and 2026. It reports an estimated growth of only 2 percent for machinists versus the 7 percent growth expected for all occupations in general. However, turnover will still create demand for press brake operators.

Press Brake Operator Training Guide

Those who can work with computer numerically controlled tools and who have a few years of work experience operating machinery should have an advantage. Companies also prefer to hire those who can operate laser cutters.